Short answer: BATELI PET is a 20+-year pet crate manufacturer offering OEM pet crates in 3 material types (wire, plastic, soft fabric), with proper ventilation (3-5 mesh/grate panels), compliance certifications (BSCI/ISO 9001/SGS/REACH/RoHS), MOQ starting at 50 units, samples in 7-15 days, bulk production in 30-45 days, and export to 50+ countries. We manufacture wire crates, plastic kennels, and soft-sided travel crates for dogs, cats, and small animals.
What Types of Pet Crates Can Be OEM Manufactured?
BATELI PET manufactures three primary pet crate types, each with different use cases, materials, and compliance requirements. We also offer hybrid designs (e.g., wire frame + fabric cover) for OEM customers.
| Crate Type | Core Material | Best For | Weight Range | Wholesale Price (500+) |
|---|---|---|---|---|
| Wire Crate | Galvanized steel wire (2.5-4mm) | House training, travel, kennels | 2-50 kg | $8-$35 |
| Plastic Kennel | PP/HDPE plastic shell + steel wire door | Air travel (IATA), car transport | 2-40 kg | $15-$50 |
| Soft Fabric Crate | 600D Oxford + steel wire frame + mesh | Indoor use, travel, camping | 2-20 kg | $10-$25 |
What Materials Are Used in Pet Crate Manufacturing?
Material selection directly impacts durability, safety, compliance, and cost. BATELI PET uses these materials:
- Galvanized steel wire: For wire crates. 2.5mm for small crates, 3-4mm for large/XL crates. Galvanized coating prevents rust (24-hour salt spray test pass). Optional powder coating in custom colors (MOQ 500 units).
- PP (polypropylene) plastic: For plastic kennel shells. Food-grade, non-toxic, impact-resistant. Available in 12 standard colors + custom Pantone. IATA-compliant for air travel when properly ventilated.
- HDPE (high-density polyethylene): For heavy-duty plastic crates. More rigid than PP, suitable for large dogs. Recyclable and UV-resistant.
- 600D Oxford fabric: For soft fabric crates. Water-resistant, durable, easy to clean. 12 standard colors + custom Pantone.
- Polyester mesh (120g/m²): For ventilation panels on soft crates. Breathable, scratch-resistant, 30N puncture test pass.
- Steel wire frame (2.5mm): For soft crate structure. Galvanized, rust-resistant, provides shape retention.
Why Is Ventilation Critical for Pet Crates?
Proper ventilation is the most important safety feature for pet crates, especially for air travel and warm climates. Poor ventilation can cause overheating, respiratory distress, and even death. BATELI PET designs all crates with these ventilation standards:
- Wire crates: 100% wire construction provides maximum airflow on all sides. Optional solid plastic tray base for easy cleaning. No ventilation concerns.
- Plastic kennels: Must have ventilation on at least 3 sides (IATA requirement for air travel). BATELI PET standard includes ventilation on 4 sides (front, back, left, right) with 1.5cm diameter holes at 3cm spacing. Total ventilation area ≥ 15% of total surface area.
- Soft fabric crates: 3-5 mesh panels (top, front, left, right, back). Mesh covers ≥ 40% of surface area. Mesh density 120g/m² for airflow while preventing claw entrapment.
For IATA air travel compliance, plastic kennels must have ventilation on at least 3 sides, with the door being one of the ventilated sides. The ventilation holes must be at least 1.5cm diameter and spaced no more than 3cm apart. BATELI PET plastic kennels meet or exceed all IATA ventilation requirements.
What Compliance Certifications Do Pet Crates Need?
Pet crates exported to global markets require these certifications and compliance standards:
- BSCI audit: Social compliance audit required by European retailers and Amazon. BATELI PET is BSCI-audited with Grade B or above.
- ISO 9001: Quality management system certification for consistent production quality.
- SGS test report: Third-party testing for material safety (non-toxic), wire strength, plastic impact resistance, zipper durability, and stitching strength.
- REACH (EU): Chemical compliance for all materials (fabric, plastic, metal, coatings). BATELI PET uses only REACH-compliant materials.
- RoHS: Restriction of hazardous substances in metal hardware, plastic, and coatings.
- AZO-free: Fabric dye testing required for EU market. All BATELI PET fabrics are AZO-free.
- IATA (air travel): For plastic kennels used in air cargo. Must meet IATA ULD (Unit Load Device) requirements for size, ventilation, and construction.
- FDA (US): For plastic components that may come into contact with food/water bowls. Food-grade PP/HDPE required.
BATELI PET provides all standard certificates free of charge. We can arrange additional third-party testing (SGS, Intertek, Bureau Veritas) at cost price for specific retailer or airline requirements.
What Is the OEM Process for Pet Crates?
BATELI PET follows a structured OEM process for pet crates:
- Inquiry and design (Day 1-5): Share your target crate type, size, material, color, features, and quantity. We provide 3D renderings and detailed quote within 48 hours.
- Mold and sample (Day 5-20): For plastic crates, mold development takes 15-20 days (mold cost $2,000-$8,000, refunded on orders over 5,000 units). For wire and soft crates, sample development takes 7-15 days. Sample fee $50-$200 (refunded on bulk orders).
- Sample approval (Day 20-25): Physical sample shipped via DHL (3-5 days). You test and approve. Up to 2 rounds of revisions included.
- Bulk production (Day 25-55): Standard lead time 30-45 days for 500-5,000 units. Weekly production photos + pre-shipment inspection report (12 checkpoints).
- Shipping (Day 55-60): Ocean freight (25-35 days), air freight (5-7 days), or DDP to warehouse/Amazon FBA. All shipping documents provided.
What Are the Standard Sizes for Pet Crates?
BATELI PET offers 6 standard crate sizes, with custom sizing available for OEM orders over 500 units:
- Size 1 (XS): 48×30×33 cm, for pets up to 5 kg (toy breeds, cats, rabbits)
- Size 2 (S): 61×43×48 cm, for pets up to 10 kg (small dogs, cats)
- Size 3 (M): 76×53×58 cm, for pets up to 18 kg (medium dogs)
- Size 4 (L): 91×60×68 cm, for pets up to 30 kg (large dogs)
- Size 5 (XL): 107×70×78 cm, for pets up to 45 kg (extra large dogs)
- Size 6 (XXL): 122×80×88 cm, for pets up to 60 kg (giant breeds)
What is the MOQ for custom pet crates?
The MOQ varies by crate type: wire crates 50 units (stock models) / 200 units (custom size/color); plastic kennels 100 units (stock) / 500 units (custom mold, mold cost $2,000-$8,000 refundable); soft fabric crates 50 units (stock) / 100 units (custom logo/color) / 500 units (fully custom OEM). Mixed sizes and colors are allowed within the same model to help reach MOQ.
Are plastic pet crates IATA-approved for air travel?
BATELI PET plastic kennels are designed to meet IATA requirements for air travel: ventilation on at least 3 sides (we provide 4 sides), 1.5cm diameter ventilation holes at 3cm spacing, sturdy steel wire door with secure latch, and durable PP/HDPE shell. However, IATA approval is not a single certification—each airline may have additional requirements. We recommend checking with the specific airline before booking. We provide all test reports and specifications to support airline approval.
What is the difference between wire crates and plastic kennels?
Wire crates offer maximum ventilation, are foldable for storage, and are ideal for house training and indoor use. However, they offer less privacy and protection during travel. Plastic kennels provide more security, privacy, and protection from the elements, and are required for air cargo travel. They are also easier to clean. Soft fabric crates are lightweight and portable but less durable and not suitable for destructive chewers. The choice depends on your customer’s use case and target market.
Can you add custom features like wheels, handles, or dividers?
Yes. BATELI PET offers many custom features for pet crates: removable divider panels (for house training puppies), caster wheels (for large crates, with lock), carrying handles (padded or plastic), removable plastic tray (for easy cleaning), food/water bowl attachments, top carry handle, side storage pockets, and custom door types (single, double, sliding). Custom features may increase unit price by $1-$8 depending on complexity. Minimum order for custom features is 200 units.
BATELI PET is a BSCI-audited pet crate manufacturer with 20+ years of experience, 180+ workers, and 80,000+ monthly production capacity. We manufacture wire crates, plastic kennels, and soft fabric crates for dogs, cats, and small animals, exporting to 50+ countries. Browse our pet crate catalog or learn about OEM manufacturing. Request a free OEM quote or WhatsApp +86 133 8657 5871. Email: pet@batelipet.com.